UV Curing Systems
Online UV Curing Systems
We
offer Online UV Curing Systems that are used in Offset Presses. These
systems are available in various sizes: 10" to 40" and various
configurations: 200 W/Inch lamp to 500 W/Inch with options of 1, 2, 3, 4
lamps. They are available with shutter for incorporation in Offset and
available low/high pile for end delivery of Offset. Moreover, this UV system
can be incorporated in the machine or we can attach with delivery of Offset.
We can customize UV Curing System as per customers desire. We install UV
Curing on site at machine in different sizes and wattage. We are specialized
to install Hot and Cold UV Curing systems on the Machine.
Advantage of UV Technologies :
The use of UV Technology offers many advantages for all print process,
including the ability to print on non-absorbent materials like: use of
solvent free inks or varnish, immediate further processing and extremely
high chemical and abrasion resistance.
Features :
- Solvent free inks or varnish, immediate further processing and high
resistance
- Ability to print on non-absorbent materials
- Systems available in different sizes and power
- Direct use of UV lamp on printing machine
- With UV curing system ink pass through under UV light
Technical Specification
| Model APL |
Curing Width |
Max. Paper Size |
Max. Speed
(Per Mint.) |
UV Lamp Watts |
IR Lamp |
Total Power Load |
Dimensions
(In mm LWH) |
| UV 410 |
250 mm |
300 mm P.E Tubes |
40 mtrs 2000 Tubes/H |
1x4 kw |
Optional |
5 kw |
900x500x800 |
| UV 315 |
375 mm |
450 mm |
30 mtrs |
1x4.5 kw |
Optional |
4 kw |
900x625x800 |
| UV 220 |
500 mm |
575 mm |
20 mtrs |
1x4 kw |
2x2 kw |
9.5 kw |
2700x750x800 |
| UV 225 |
625 mm |
700 mm |
20 mtrs |
1x5 kw |
2x2.5 kw |
11.5 kgs |
2700x900x800 |
| UV 2x225 |
625 mm |
700 mm |
40 mtrs |
2x5 kw |
2x2.5 kw |
17 kw |
3000x900x800 |
| UV 230 |
750 mm |
825 mm |
20 mtrs |
1x6 kw |
2x3 kw |
13.5 kw |
2700x1000x800 |
| UV 2x230 |
750 mm |
825 mm |
40 mtrs |
2x6 kw |
2x3 kw |
20 kw |
3000x1000x800 |
| UV 240 |
1000 mm |
1100 mm |
20 mtrs |
1x8 kw |
2x4 kw |
18 kw |
3600x1275x800 |
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Offline UV Curing Systems
We
offer Offline UV Curing systems that are basically used for drying inks and
varnishes coated and printed by any kind of media. These are available from
4" to 72" width with the power range of 200 W/Inch to 500 W/Inch
having lamp capacity of 1, 2, 3 lamps.
We design UV curing system as per customer specifications and needs. Our
systems are CE certified and we keep on upgrading them regularly. Our
systems are useful for screen, offset, rotogravure printing, flexo printing,
dry offset printing, pad printing, roller coater, varnish machine, manual
printing, inkjet, metal printing, shoe industry, PVC profile industry, PCB
(printed Circuit boards), wood industry, metal industry, glass industry,
electronic industry, automobile industry, helmet industry, paint industry,
lacuering industry, filters industry, plastic industry, home appliances.
Advantage of UV Technologies :
The use of UV Technology offers many advantages for all print process,
including the ability to print on non-absorbent materials. Few advantages
are: Use of solvent free inks or varnish; Immediate further processing and
extremely high chemical and abrasion resistance.
Specifications :
- Lamp hosing for Lamp
- Digital indicating for RPM (Speed)
- UV Lamp
- IT Lamp High quality reflector housing
- Efficient cooling systems with high pressure Blower
- Irradiator for UV Lamp
- Wire mesh Teflon coated conveyor Belt
- Vacuum Bed
Technical Specification :
| Model APL |
Curing Width |
Max. Paper Size |
Max. Speed (Per Mint.) |
UV Lamp Watts |
IR Lamp |
Total Power Load |
Dimensions (In mm LWH) |
| UV 410 |
250 mm |
300 mm P.E Tubes |
40 mtrs 2000 Tubes/H |
1x4 kw |
Optional |
5 kw |
900x500x800 |
| UV 315 |
375 mm |
450 mm |
30 mtrs |
1x4.5 kw |
Optional |
4 kw |
900x625x800 |
| UV 220 |
500 mm |
575 mm |
20 mtrs |
1x4 kw |
2x2 kw |
9.5 kw |
2700x750x800 |
| UV 225 |
625 mm |
700 mm |
20 mtrs |
1x5 kw |
2x2.5 kw |
11.5 kgs |
2700x900x800 |
| UV 2x225 |
625 mm |
700 mm |
40 mtrs |
2x5 kw |
2x2.5 kw |
17 kw |
3000x900x800 |
| UV 230 |
750 mm |
825 mm |
20 mtrs |
1x6 kw |
2x3 kw |
13.5 kw |
2700x1000x800 |
| UV 2x230 |
750 mm |
825 mm |
40 mtrs |
2x6 kw |
2x3 kw |
20 kw |
3000x1000x800 |
| UV 240 |
1000 mm |
1100 mm |
20 mtrs |
1x8 kw |
2x4 kw |
18 kw |
3600x1275x800 |
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UV Control Panels
We
offer UV Control Panels that are best known for their superior quality.
These control panels monitor and log the performance of the UV system and
also ensure that all water passing through the UV chamber receive at least
the minimum prescribed UV dose. These panels are also equipped with a
self-diagnostic system and will alarm if the performance is below
specification or if a UV lamp needs to be replaced. Furthermore, these come
in International standard designing and are custom designed according to
size and wattage of lamps. These are available from 4" to 72"
width with the power range of 200W to 500 W/ Inch having lamp capacity of
1,2,3 lamps.
Features:
- AC frequency converter
- Half power/full power switch
- Blower On/Off switch
- Emergency Stop switch
- Panel lock/ On/Off Switch
- Powder coated Panel
- Separate Meter for showing lamp volt/Current
- Hour meter
- UV On/Off switch with following lamps
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UV Curing Lamps
We offer UV Curing Lamps are used in automotive, electronic, industrial, medical and optical industries. These lamps are made of the supreme quality of raw materials to ensure quality, reliability, and durability. Our curing lamps provide clean, worker-friendly cures and are ideal for industrial UV bonding, coating, encapsulating, potting and sealing applications.
Standard UV Curing Lamps: These lamps, also called mercury arc lamps, are the workhorse of the light curing industry. They combine cure efficiency with design versatility and moderate cost. An electrode type medium pressure lamp consists of three major components:
- A quartz glass sleeve
- Fill material, typically argon and precisely dosed amount of liquid mercury
- Electrodes sealed into the end of the quartz sleeve.
A high voltage is applied to the lamp across the electrode terminals. The voltage field ionizes the argon and produces heat to vaporize the mercury, which creates a pressure of about two atmospheres. This pressure is needed to maintain a balance between the required high intensity while maintaining the spectral output essentially in the UV region.
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UV Interdecks
One
can attach our UV Curing* system with any make & size of offset
machines. This gives an extra advantage to printer for printing with UV ink
on Existing offset machine. With the help of this, PVC Laminated Board,
Metalized, Laminated Paper & Board, Plastic sheets and various other
materials can be printed.
A high speed and a solid background Print can be done easily.
UV Interdecks available for :
- Offset Press (Sheet Fed & Web)
- Gravure Press
- Flexo Label Printing Machines
Technical Specifications of Water Cool UV System :
| Lamp Specification |
Reflector |
- 40" uv curing* lamp of albatross UV USA
- Power of lamp will be 300 watts per inch
- Intensity of UV light will be 365 NM and 500 MJ2
- Medium pressure mercury lamp with ceramic end
- Silica Quartz Tube with tungston
|
- Elliptical focus reflectors
- Extruded aluminum reflector
- Shutter system with pneumatic operations
- Water circulation inside
- Heat sink technology
- Dichrolic sheet for IR waves reduction
|
| Irradiator |
Water Chiller |
- A efficient housing for reflector holding
- space for air circulation
- Easy for mounting on machine
- To reduce UV exposure outside
|
- Water chilling system
- 8 degree Celsius water will be circulated in reflector
- Control panel for water chiller
- Complete system for efficient cooling
- Sync. With uv control panel.
|
| Transformers |
- To ignite and control the lamp power
- Electricity saving module
- Trouble free for years
- Auto current leakage system
- Work on lower voltage also
|
Technical Specifications of Air Cool UV System
| Lamp Specification |
Reflector |
- 40" uv curing* lamp of albatross UV USA
- Power of lamp will be 300 watts per inch
- Intensity of UV light will be 365 NM and 500 MJ2
- Medium pressure mercury lamp with ceramic end
- Silica Quartz Tube with tungston
|
- Elliptical focus reflectors
- Extruded aluminum reflector
- Shutter system with pneumatic operations
- Heat sink technology
|
| Irradiator |
Air Cooing System |
- A efficient housing for reflector holding
- space for air circulation
- Easy for mounting on machine
- To reduce UV exposure outside
|
- Power full 3 HP Blower for takeout Heat & Radiations
- 1 HP Blower for through the fresh Air inside the Irradiator
|
| Transformers |
|
- To ignite and control the lamp power
- Electricity saving module
- Trouble free for years
- Auto current leakage system
- Work on lower voltage also
|
| Control Panel |
To operate and maintain all the function of UV Lamp, Blower and
reflector.
Lamp will go on power saving mode automatically. Intensity of lamp will
increase auto sync. With speed of gravure machine. Shutter system will
operate auto with machine stop, Start. |
- PLC control based Panel
- Delta or Mitsubishi make PLC
- Touch screen for control the operations
- Rittal TypePanel
- All CE certified components
- All safety features incorporated
Curing* Hardening of
coating by ultraviolet radiation |
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3D UV Curing System
Today,
UV Curing (of coating by ultraviolet radiation) is being done very
successfully on complex, three-dimensional parts including automotive
lighting assemblies, plastics molded parts such as mobile phone cases and
other teletronic devices, wood products, golf balls, and fiber glass
composite parts etc.
UV curing of 3D objects can be a challenge because UV curing is needed on
each dimension of an object to get cured.
APL UV System has worked extensively on 3-D curing projects. We have made
tremendous strides on a wide variety of products previously thought
impossible. The concept of this machine is simplicity and convenient
operation. The unit is not computer dependent, the number of moving parts is
minimized, and maintenance is minimal.
Applications :
- Headlight Lenses
- Reflectors
- Bumper Guards
- Hoods
- Wood Cabinets
- Doors
- Frames
- Molding
- Furniture
- TV Cabinets
- Watches
- PVC Profile
- Helmet
- Golf Balls
Note: Different Sizes can be made as per Customers
specifications.
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UV Led Systems
APL
brings to INDIA, the latest in UV LED technology in association with Air
Motion Systems, USA, the leading manufacturer of UV and LED Curing systems
in the world.
Applications :
- No Heat.
- No Ozone, Not Mercury.
- Instant ON Curing.
- Eco Friendly.
- Energy Efficient (Low Power Consumption).
- Fast ROI, Affordable Installation.
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