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UV Coating Curing Systems

UV Curing Systems

Online UV Curing Systems

Offline UV Curing Systems

UV Control Panels

UV Curing Lamps

UV Interdecks

3D UV Curing System

UV Led Systems

UV Spot Machines

Screen Printing Machines

Post Press Machines

PVC Profile Printing Machine

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UV Curing Systems


Online UV Curing Systems

Online UV Curing Systems

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We offer Online UV Curing Systems that are used in Offset Presses. These systems are available in various sizes: 10" to 40" and various configurations: 200 W/Inch lamp to 500 W/Inch with options of 1, 2, 3, 4 lamps. They are available with shutter for incorporation in Offset and available low/high pile for end delivery of Offset. Moreover, this UV system can be incorporated in the machine or we can attach with delivery of Offset.

We can customize UV Curing System as per customers desire. We install UV Curing on site at machine in different sizes and wattage. We are specialized to install Hot and Cold UV Curing systems on the Machine.

Advantage of UV Technologies :
The use of UV Technology offers many advantages for all print process, including the ability to print on non-absorbent materials like: use of solvent free inks or varnish, immediate further processing and extremely high chemical and abrasion resistance.

Features :

Technical Specification
Model APL Curing Width Max. Paper Size Max. Speed
(Per Mint.)
UV Lamp Watts IR Lamp Total Power Load Dimensions
(In mm LWH)
UV 410 250 mm 300 mm P.E Tubes 40 mtrs 2000 Tubes/H 1x4 kw Optional 5 kw 900x500x800
UV 315 375 mm 450 mm 30 mtrs 1x4.5 kw Optional 4 kw 900x625x800
UV 220 500 mm 575 mm 20 mtrs 1x4 kw 2x2 kw 9.5 kw 2700x750x800
UV 225 625 mm 700 mm 20 mtrs 1x5 kw 2x2.5 kw 11.5 kgs 2700x900x800
UV 2x225 625 mm 700 mm 40 mtrs 2x5 kw 2x2.5 kw 17 kw 3000x900x800
UV 230 750 mm 825 mm 20 mtrs 1x6 kw 2x3 kw 13.5 kw 2700x1000x800
UV 2x230 750 mm 825 mm 40 mtrs 2x6 kw 2x3 kw 20 kw 3000x1000x800
UV 240 1000 mm 1100 mm 20 mtrs 1x8 kw 2x4 kw 18 kw 3600x1275x800


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Offline UV Curing Systems

Offline UV Curing Systems

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We offer Offline UV Curing systems that are basically used for drying inks and varnishes coated and printed by any kind of media. These are available from 4" to 72" width with the power range of 200 W/Inch to 500 W/Inch having lamp capacity of 1, 2, 3 lamps.

We design UV curing system as per customer specifications and needs. Our systems are CE certified and we keep on upgrading them regularly. Our systems are useful for screen, offset, rotogravure printing, flexo printing, dry offset printing, pad printing, roller coater, varnish machine, manual printing, inkjet, metal printing, shoe industry, PVC profile industry, PCB (printed Circuit boards), wood industry, metal industry, glass industry, electronic industry, automobile industry, helmet industry, paint industry, lacuering industry, filters industry, plastic industry, home appliances.

Advantage of UV Technologies :
The use of UV Technology offers many advantages for all print process, including the ability to print on non-absorbent materials. Few advantages are: Use of solvent free inks or varnish; Immediate further processing and extremely high chemical and abrasion resistance.

Specifications :

Technical Specification :
Model APL Curing Width Max. Paper Size Max. Speed (Per Mint.) UV Lamp Watts IR Lamp Total Power Load Dimensions (In mm LWH)
UV 410 250 mm 300 mm P.E Tubes 40 mtrs 2000 Tubes/H 1x4 kw Optional 5 kw 900x500x800
UV 315 375 mm 450 mm 30 mtrs 1x4.5 kw Optional 4 kw 900x625x800
UV 220 500 mm 575 mm 20 mtrs 1x4 kw 2x2 kw 9.5 kw 2700x750x800
UV 225 625 mm 700 mm 20 mtrs 1x5 kw 2x2.5 kw 11.5 kgs 2700x900x800
UV 2x225 625 mm 700 mm 40 mtrs 2x5 kw 2x2.5 kw 17 kw 3000x900x800
UV 230 750 mm 825 mm 20 mtrs 1x6 kw 2x3 kw 13.5 kw 2700x1000x800
UV 2x230 750 mm 825 mm 40 mtrs 2x6 kw 2x3 kw 20 kw 3000x1000x800
UV 240 1000 mm 1100 mm 20 mtrs 1x8 kw 2x4 kw 18 kw 3600x1275x800


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UV Control Panels

UV Control Panels

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We offer UV Control Panels that are best known for their superior quality. These control panels monitor and log the performance of the UV system and also ensure that all water passing through the UV chamber receive at least the minimum prescribed UV dose. These panels are also equipped with a self-diagnostic system and will alarm if the performance is below specification or if a UV lamp needs to be replaced. Furthermore, these come in International standard designing and are custom designed according to size and wattage of lamps. These are available from 4" to 72" width with the power range of 200W to 500 W/ Inch having lamp capacity of 1,2,3 lamps.

Features:


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UV Curing Lamps

UV Curing Lamps

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We offer UV Curing Lamps are used in automotive, electronic, industrial, medical and optical industries. These lamps are made of supreme quality of raw materials to ensure quality, reliability and durability. Our curing lamps provide clean, worker-friendly cures and are ideal for industrial UV bonding, coating, encapsulating, potting and sealing applications. 

Standard UV Curing Lamps: These lamps, also called mercury arc lamps, are the workhorse of the light curing industry. They combine cure efficiency with design versatility and moderate cost. An electrode type medium pressure lamp consists of three major components: A high voltage is applied to the lamp across the electrode terminals. The voltage field ionizes the argon and produces heat to vaporize the mercury, which creates a pressure of about two atmospheres. This pressure is needed to maintain a balance between the required high intensity while maintaining the spectral output essentially in the UV region. The mercury vapor arc, which is created, exhibits the unique property of high emission of light in the ultraviolet region of the spectrum. In particular, intense emission occurs in the 240-270 nm and 350-380 nm areas, which is where typical UV photoinitiators absorb. This intense light beyond the violet region of the visible spectrum has sufficient energy to interact with photoinitiators and cause their fragmentation, which initiates polymerization. Some visible light and infrared radiation are also generated.

We import these electrode type mercury vapor lamps in sizes ranging from a couple of inches to 135 inches in length and various power levels ranging from 100 Watts/inch to about 800 Watts/inch. The most popular lamps are in the 200-400 Watt/inch range.


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UV Interdecks

UV Interdeck

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One can attach our UV Curing* system with any make & size of offset machines. This gives an extra advantage to printer for printing with UV ink on Existing offset machine. With the help of this, PVC Laminated Board, Metalized, Laminated Paper & Board, Plastic sheets and various other materials can be printed.

A high speed and a solid background Print can be done easily.
UV Interdecks available for :



Technical Specifications of Water Cool UV System :
Lamp Specification Reflector
  • 40” uv curing* lamp of albatross UV USA
  • Power of lamp will be 300 watts per inch
  • Intensity of UV light will be 365 NM and 500 MJ2
  • Medium pressure mercury lamp with ceramic end
  • Silica Quartz Tube with tungston
  • Elliptical focus reflectors
  • Extruded aluminum reflector
  • Shutter system with pneumatic operations
  • Water circulation inside
  • Heat sink technology
  • Dichrolic sheet for IR waves reduction

Irradiator Water Chiller
  • A efficient housing for reflector holding
  • space for air circulation
  • Easy for mounting on machine
  • To reduce UV exposure outside
  • Water chilling system
  • 8 degree Celsius water will be circulated in reflector
  • Control panel for water chiller
  • Complete system for efficient cooling
  • Sync. With uv control panel.

Transformers
  • To ignite and control the lamp power
  • Electricity saving module
  • Trouble free for years
  • Auto current leakage system
  • Work on lower voltage also

Technical Specifications of Air Cool UV System

Lamp Specification Reflector
  • 40” uv curing* lamp of albatross UV USA
  • Power of lamp will be 300 watts per inch
  • Intensity of UV light will be 365 NM and 500 MJ2
  • Medium pressure mercury lamp with ceramic end
  • Silica Quartz Tube with tungston
  • Elliptical focus reflectors
  • Extruded aluminum reflector
  • Shutter system with pneumatic operations
  • Heat sink technology


Irradiator Air Cooing System
  • A efficient housing for reflector holding
  • space for air circulation
  • Easy for mounting on machine
  • To reduce UV exposure outside
  • Power full 3 HP Blower for takeout Heat & Radiations
  • 1 HP Blower for through the fresh Air inside the Irradiator
Transformers
  • To ignite and control the lamp power
  • Electricity saving module
  • Trouble free for years
  • Auto current leakage system
  • Work on lower voltage also
Control Panel
To operate and maintain all the function of UV Lamp, Blower and reflector.
Lamp will go on power saving mode automatically. Intensity of lamp will increase auto sync. With speed of gravure machine. Shutter system will operate auto with machine stop, Start.
  • PLC control based Panel
  • Delta or Mitsubishi make PLC
  • Touch screen for control the operations
  • Rittal TypePanel
  • All CE certified components
  • All safety features incorporated

 

Curing*  Hardening of coating by ultraviolet radiation



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3D UV Curing System

UV Interdeck

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Today, UV Curing (of coating by ultraviolet radiation) is being done very successfully on complex, three-dimensional parts including automotive lighting assemblies, plastics molded parts such as mobile phone cases and other teletronic devices, wood products, golf balls, and fiber glass composite parts etc.

UV curing of 3D objects can be a challenge because UV curing is needed on each dimension of an object to get cured.

APL UV System has worked extensively on 3-D curing projects. We have made tremendous strides on a wide variety of products previously thought impossible. The concept of this machine is simplicity and convenient operation. The unit is not computer dependent, the number of moving parts is minimized, and maintenance is minimal.

Applications :

Note: Different Sizes can be made as per Customers specifications.


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UV Led Systems

UV Interdeck

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APL brings to INDIA, the latest in UV LED technology in association with Air Motion Systems, USA, the leading manufacturer of UV and LED Curing systems in the world.

Applications :




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Product Range

UV Coating Curing Systems  |  UV Spot Machines  |  Screen Printing Machines  |  Post Press Machines  |  Non Woven Bags Machines

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